Theory:

Working steps of a 4-Stroke CI Engine:

  1. Suction Stroke – Only air enters the cylinder.
  2. Compression Stroke – Air is compressed to high pressure and temperature.
  3. Power Stroke – Fuel is injected and self-ignites due to high temperature.
  4. Exhaust Stroke – Burnt gases are expelled.

Brake Power is the actual usable power available at the crankshaft. It is calculated using torque and rpm.

where,

  •  = Torque (Nm)
  •  = Engine speed (rpm)

Torque is produced by loading the engine using a rope brake or hydraulic dynamometer.

where,

  • W = Load (N)
  • L = Length of the brake arm (m)

              (Watts)

Fuel mass flow (kg/s) measured using time to consume 10 cc:

where is mass of 10 cc of fuel (kg), is seconds to consume 10 cc.

Fuel power (input) (kW):

where  is calorific value in kJ/kg (since  in kg/s, product yields kW).

Specific Fuel Consumption (SFC) shows how much fuel is used to produce 1 kW of power.

Lower SFC = better fuel economy.

Brake Thermal Efficiency (BTE) indicates how efficiently the engine converts fuel energy into brake power.

Apparatus and Materials:

  • 4-stroke CI (diesel) engine
  • Rope brake / Hydraulic Dynamometer
  • Fuel measuring burette (10 cc)
  • Tachometer
  • Stopwatch
  • Measuring scale

Theory:

Working steps of a 4-Stroke CI Engine:

  • Suction Stroke – Only air enters the cylinder.
  • Compression Stroke – Air is compressed to high pressure and temperature.
  • Power Stroke – Fuel is injected and self-ignites due to high temperature.
  • Exhaust Stroke – Burnt gases are expelled.

Brake Power is the actual usable power available at the crankshaft. It is calculated using torque and rpm.BP=2πNT60BP=\frac{2\pi NT}{60}

where,
TTT = Torque (Nm)
NNN = Engine speed (rpm)

Torque is produced by loading the engine using a rope brake or hydraulic dynamometer.T=W×LT=W\times Lwhere,
WWW = Load (N)
LLL = Length of the brake arm (m)BP=2WπNL60(Watts)\Rightarrow BP=\frac{2W\pi NL}{60} \quad (\text{Watts})⇒BP=602WπNL​(Watts)

Fuel mass flow (kg/s) measured using time to consume 10 cc:m˙f=m10cct10cc\dot{m}_f=\frac{m_{10cc}}{t_{10cc}}m˙f​=t10cc​m10cc​​

where m10ccm_{10cc}m10cc​ is mass of 10 cc of fuel (kg), t10cct_{10cc}t10cc​ is seconds to consume 10 cc.

Fuel power (input) (kW):Pfuel=m˙fCVP_{fuel}=\dot{m}_f \cdot CVPfuel​=m˙f​⋅CV

where CVCVCV is calorific value in kJ/kg (since m˙f\dot{m}_fm˙f​ in kg/s, product yields kW).

Specific Fuel Consumption (SFC) shows how much fuel is used to produce 1 kW of power.SFC=m˙fBPSFC=\frac{\dot{m}_f}{BP}SFC=BPm˙f​​

Lower SFC = better fuel economy.

Brake Thermal Efficiency (BTE) indicates how efficiently the engine converts fuel energy into brake power.ηb=BPm˙f×CV\eta_b=\frac{BP}{\dot{m}_f \times CV}ηb​=m˙f​×CVBP​


Apparatus and Materials:

  • 4-stroke CI (diesel) engine
  • Rope brake / Hydraulic Dynamometer
  • Fuel measuring burette (10 cc)
  • Tachometer
  • Stopwatch
  • Measuring scale

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